Metamorphosis Engitech Private limited established in March 2018, is a prominent and preferred manufacturer and supplier of Precision tubes and Tubular products, including Electrical Resistance Welded(ERW), Cold drawn welded(CDW) and Drawn Over Mandrel(DOM) tubes.

To ensure the highest quality standards,META Engitech employs various non-destructive testing methods.One of the advanced NDT technique at META Engitech is the Offline Ultrasonic Technique that involves using high frequency sound waves between 1-25 MHz to detect internal defects and to measure wall thickness of the tubes.This testing can detect longitudinal defects in weld, Transverse defects,Lamination and other discontinuities in the weld and Parent material.

Offline Ultrasonic testing system consist of Probe clusters with Multiple angular positioned probes mounted on a Gantry head.The Gantry head with probes travels on tube with helical rotation and ensures 100% coverage of tube surface for detection.

This is an advanced testing system with multiple probes and channels for complete coverage of tube surface and enhanced sensitivity for defect detection.The defect tubes are marked with orientation and location by different color and automatically sorted for Good and Bad tubes.

The Ultrasonic test system has an advanced digital data acquisition and reporting for  analysis to implement process corrections and future reference.

Advantages of Offline Ultrasonic testing

1. Automated Scanning.

2. High Resolution and Sensitivity.

3. Integration with Data Acquisition Systems.

4. High Throughput.

5. Real-time Feedback.

The Ultrasonic test system at META assures defect free products and also enhances the confidence level of customers on our products and continued business relation.

Application of Ultrasonic testing at Meta Engitech:

1. Automotive Industry:

• Engine Components: Inspection of rocker shafts and hydroformed tubes for internal flaws to ensure durability and performance.

• Safety Structures: Testing door intrusion beams and side impact beams to confirm structural integrity.

2. Construction & Mining:

• Structural Supports: Inspection of self-drilling anchor bolts and hollow piston rods to ensure reliability in construction applications.

• Mining Equipment: Testing of tubular components used in mining machinery for internal defects.

 

3. Agriculture & Farming:

• Hydraulic Cylinders: Evaluation of tubes used in hydraulic systems for tractors and other farming equipment.

• Fluid Lines: Inspection of bright annealed fluid lines to ensure leak-proof performance.

4. Engineering Applications:

• Mechanical Tubing: Testing of mechanical tubes and bobbin cases for precision engineering applications.